Flexible Copper Busbar Manufacturer

The flexible copper busbar, made from multi-layer electrolytic copper, provides excellent conductivity, heat dissipation, and vibration resistance. Insulated with heat shrink tubing, it is commonly used in electric vehicles, transformers, and panel boards. Upon heating, the tubing tightly conforms to the copper busbar, forming a durable, uniform insulation layer. The easy, clean installation requires no soaking or drying time, offering superior electrical insulation.

  • Model: Customized Size
  • MOQ (negotiatable): 100pcs
  • Products From: Flexible Busbar

Flexible busbars are made from T2 copper foil, with a copper content of 99.9%, ensuring excellent conductivity with minimal impurities. Laminated copper busbars offer increased current-carrying surface area.

The surface of flexible busbars can be left bare or plated to prevent oxidation and the formation of verdigris (aerugo). The busbar’s clean, burr-free edges ensure secure contact with bolts.

Flexible busbars are easily bendable by hand, making them simple to install and adaptable to various equipment. Additionally, copper foil busbars are highly resistant to vibration, making them ideal for use in moving vehicles.

Flexible Copper Busbars for Battery Pack

Features

Flexible Copper Busbars can be made according drawing and customer design. Any requirements can be sent by email and indicated on drawing. Our enginner will do best to meet your needs.

Copper Content:

99.9%     



Conductivity: 

> 100 IACS



Copper Foil Thickness: 

• 0.1mm   • 0.2mm   • 0.5mm   • Other



Copper Braid Width: 

• 10mm    • 20mm    • 30mm    • Other



Plating Options: 

• Tin Plating     • Nickel Laminate



Insulation Options:

• Heat Shrink Tube    • PVC Dipping Coat  



End Shape: 

• Semicircle         • Round Corner        • Square Corner


Advantage

1. Improve equiments properity: Copper busbar can reduce the resistance and lower power cosumption. Copper busbar is capable of steady current carrying capacity and voltage-sharing.

2. Easy to install, examine and maintain: Flexible Copper busbar can be installed with simple tools. Anyone can use it with bolt, nut and screwdriver. The workers examine the property with tester.

3. Reduce Cost: Insulated Copper Busbar increases the serve-life of machines and equipments. Good quality T2 copper material can lower the temperature raise and loss of equipement parts.

Application

 Custom Busbar Applications

 

Spec:

Material: T2 Copper
Plating:Nickle /Tin/ Silver
MOQ:100pcs
Unit Price:inquiry with quantity and we will inform.
Bulk Production Mould:Available
Daily Output:
1000pcs
Normal Order Lead Time:7-10days


Packing & Delivery:

Copper busbars are usually packed with plastic film and then put into small 5 layer corrugated carton.

For big quantity, the cartons will be packed on pallet to invoice the detroy in delivery.

Copper Busbar|Battery Busbar|Customized Bus BarCopper Busbar|Battery Busbar|Customized Bus Bar

Delivery: We can arrange delivery by sea, by air or courier for customer.