Aluminum Busbar Flexible, PVC Insulated for EV Battery

The insulated aluminum busbar, constructed from aluminum foil or strip with an insulating layer, provides high conductivity, effective heat dissipation, and superior flexibility. Flexible busbar offers a lighter and more economical alternative to rigid copper busbars while meeting current capacity standards. These aluminum busbars are well-suited for high-voltage series and parallel connections in EV battery packs, addressing the integrated assembly requirements of electric vehicles.

  • Model: Customized Size
  • MOQ (negotiatable):
  • Products From: Flexible Busbar

Advantages

  • Reduced weight and cost-effective, fulfilling current capacity needs

  • Flexible conductor, allowing for rapid perforation, convenient installation, and simple operation

  • Excellent conductivity and heat dissipation, reliable shock and vibration resistance, and strong corrosion resistance


Aluminum Busbar


Application

In EV battery packs, PVC-insulated flexible aluminum busbars provide reliable power connections. Made from aluminum foil or strips with PVC coating, these battery busbars integrate easily into compact designs and reduce vehicle weight compared to copper. These cost-effective busbars maintain excellent conductivity, thermal management, and current capacity, making them ideal for high-voltage applications and meeting the demands of modern EV designs.

Aluminum Busbar for EV Applications


Conductor Material:

Al Strip or Foil

Aluminum

Or other materials per your request.

Welding Process:

Butt Welding/ Lap Welding

Insulating Material:

Heat Shrink Tube/ PVC (dipping)

Working Temperature:

-25 up to 105℃

Voltage:

3500V AC

Flame Retardant:

UL94V-0

Punch Hole Design

Holes can be punched through the laminated strips/foils in either round or oblong shapes, as requested.

Enterprise Certificate:

IATF16949, ISO45001, ISO14001

Eco Certification:

RoHS, REACH, ISO14001