Injection Molded Busbars for New Energy

Injection-molded busbars play a key role in power connections within the new energy sector. The injection molding process ensures precise dimensions, surface integrity, and reduced contact resistance and thermal losses. These insulated busbars offer a flexible design that can be customized for electric vehicle battery systems, optimizing performance and reliability. This solution also boosts system efficiency and reduces maintenance costs.

  • Model: Customized Size
  • MOQ (negotiatable):
  • Products From: Solid Busbar

Injection-molded busbars are high-performance electrical connectors manufactured using advanced injection molding techniques. This process combines highly conductive copper with precision molding, where the material is melted and injected into molds under controlled pressure and temperature, followed by precise cooling to ensure dimensional stability and consistency. Compared to traditional methods, injection molding enhances production efficiency, structural strength, and electrical performance. With exceptional stability, these insulated busbars are ideal for applications in EV battery systems, power distribution, and energy storage systems.

Injection-molded busbars

Features:

  1. Superior Conductivity: Made with industrial-grade pure copper, offering creep resistance, low electrical resistance, and high transmission efficiency.

  2. High-Precision Molding: The injection molding process ensures dimensional consistency to meet the demands of precision electrical equipment.

  3. Robust Structural Stability: Controlled pressure and cooling processes enhance mechanical strength and extend product lifespan.

  4. Flexible Customization: Designed to suit complex applications like electric vehicle battery systems, ensuring efficient power transmission and distribution.

  5. Efficient and Eco-Friendly Production: The injection molding process boosts production efficiency, minimizes material waste, and supports sustainability.