Customized Copper BusBar for Power Storage Systems

Customized Copper BusBar for Power Storage Systems

Rigid copper busbars, made from high-conductivity C110 copper, are processed through stamping, CNC bending, surface finishing, and insulation. Finishing options include bare copper, tin, nickel, or silver plating, with insulation available in PVC, PE, epoxy coating, or PA12. Widely used in energy storage, EV battery packs, charging stations, and electric forklifts, they are fully customizable to meet diverse electrical system requirements.

  • Model： Copper busbar
  • MOQ (negotiatable)： 1
  • Products From： Solid Busbar
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Solid copper busbar is made of copper C110. It is processed by stamping, CNC bending, finish treatment and insulaiton. The busbar finish can be bare copper, tin plating, nickel plating and silver plating.The insulation can be PVC, PE heat shrink tube, epoxy powder coating and PA12. Sizes and shapes can be customized according to customer's request. Our technicians also can assist customers to design and develop prototypes. With copper bus bars, customers can eliminate wiring errors and reduce assembly costs.

Bus Bar Performance:

Conductivity: 57%

Tension strength: ≥500N

Insulation flame retardant: UL94V-0.

Insulation temperature resistance: -45℃ to 150℃

Resistance to corrosion:It can pass 240H salt spray test in neutral environment.

Temperature rise: Depends on cross section area. RHI can provide temperature rise reports for all products.

Details:

Material:        

T2  ( E-CU58, CU-ETP,C11000,C1100 )

TU2 ( OF-CU,CU-OFE, CU-OF, C10100, C1011 )

Aluminum (1060 )

Copper clad Aluminum

Or other materials as customer's request.

Insulation:

PE, PVC, PA12, PET and Epoxy powder coating

  • PE : Withstand Voltage 2700V AC, Working Temperature -40℃ to 125℃,

    Flame Retardant UL224 VW-1. Used for solid&flexible busbar,  but it can

    not be used for special-shaped products.

  • PVC (Dipping): Withstand Voltage 3500V AC, Working Temperature -40℃

    to 125℃, Flame Retardant  UL94V-0.   Used for solid&flexible busbar, and

    can be used for special-shaped products.

  • Epoxy Powder Coating :Withstand Voltage 5000V AC, Working Temperature

    -40℃ to 150℃, Flame Retardant UL94V-0.  Used for solid busbar.

  • PVC (Extruded): Withstand Voltage 3500V AC, Working Temperature -40℃

    to 125℃, Flame Retardant UL94V-0.  Used for flexible busbar.

  • PA12 (Extruded):Withstand Voltage 5000V AC, Working Temperature -40℃

    to 150℃, Flame Retardant   UL94V-0.  Used for solid busbar.

  • PET: Withstand Voltage 5000V AC, Working Temperature -40℃

    to 125℃, Flame Retardant   UL94V-0.  Used for solid busbar.

Finish:Tin plating, nickel plating, silver plating or customized.
Packing:Blister and wooden box packing to avoild bus bar broken or deformed.
Quotation time:1-3 days after receiving drawings.
Certificates:ISO9001, ISO14000, IATF16949

Product Gallery:

different type of bus bars.jpg


Why Choose RHI BUSBAR?

1. Advanced Technology: We have industry-leading processes and technologies like automatic robot dipping, automatic robot welding, automatic copper forming and 20 years’ experience of busbar insulated dipping technology. With automation equipment and R&D team, we continuously improve our production efficiency and product quality reliability. 

2. Efficient Supply Chain: From raw materials to finished products, all processes include mould and fixture are finished in our plant. Only the plating is finished by our supplier near our factory.

3. Superior Service: Give response in 8 hours, arrive at customer’s site to solve problem in 24 hours ( Site outside China may need to be extended).

4. Quick Response: With efficient supply chain and perfect production process, we can provide small batch products in a short time to support early development of customer’s project.

5.Quality Commitment: We are committed to the highest quality standards. Material is tested before production to guarantee it is ETP grade copper.  All goods are inspected before delivery. We have certificates of ROHS, REACH, UL94V-0, ISO14000 and IATF16949. 

6. Timely Delivery: Experienced workforce, large production capacity and sound supply chain guarantee timely delivery time for customer.

7. Competitive Price: With efficient supply chain and production environment in China, we have advantage of low cost.


label: Power Busbar Copper Busbar