Flexible Copper Busbar for EV Battery

Flexible busbars are constructed from copper or aluminum foils, with current flowing across each foil surface, providing exceptional current-carrying capacity. Additionally, these battery busbars are flexible, reducing potential damage from vibrations or movement.

  • Model: Customized Size
  • MOQ (negotiatable): 1pcs
  • Products From: Flexible Busbar

Feature 

1) Laminated busbar is make of T2 copper foil, which is 99.9% copper contented. It capitals the products excellect conductivity with less impurities and more current carrying surface area. 

• Copper content: 99.9%     • Conductivity: > 100 IACS

Copper Foil Thickness: √0.1mm  √0.2mm  √0.5mm   √1mm 


2) The surface of laminated busbar can be bare or plated with tin to protect copper busbar from oxidation or creating aerugo. Other plating like nickle or silver is also acceptable as customer requirments. Clean and  free-from- burr holes make sure good contact of bolts and busbar.

Plating Options: √ Tin plating    √ Nickle plating    √ Sliver plating

Insulation Options: √ Heat shrink tube    √ PVC dipping coat    √ expoy powder


3) Laminated busbar is flexible and can be bended with hands. It is easy to use and can fit the equipments well. The copper foil busbar have also advantage of anti-vibration for moving vehicles.

•  End Shape: √ Semicircle   √ Round Corner   √ Square Corner

•  Insulation Option: √ PE Heat Shrink Tube   √ PVC Dipping   √ Epoxy Powder


Advantage

1. Improve equiments properity

Copper busbar can reduce the resistance and lower power cosumption. Copper busbar is capable of steady current carrying capacity and voltage-sharing.

2. Easy to install, examine and maintain

Copper busbar can be installed with simple tools. Anyone can use it with bolt, nut and screwdriver. The workers examine the property with tester.

3. Reduce Cost

Copper Busbar increase the serve-life of machines and equipments. Good quality T2 copper material can lower the temperature raise and loss of equipement parts.

Application

Flexible Busbar is usually used in moving vehicles like electric car,  electric golf cart and so on. It is installed mainly in power system of vehicles, which we usually call battery packs.

It has its advantage of anti-shock ability because copper foil busbar is flexible and brings less damage on connecting post of battery system.

 Copper Busbar|Battery Busbar|Customized Bus Bar

  

Paired Insulated Cover

We recommend purchasing copper busbars together with protective covers, which can also be customized to meet specific requirements.

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Contact: RHI Sales

Email: [email protected]

Spec:

Material: T2 Copper
Plating:Nickle /Tin/ Silver
MOQ:100pcs
Unit Price:inquiry with quantity and we will inform.
Bulk Production Mould:Available
Daily Output:
1000pcs
Normal Order Lead Time:7-10days


Packing & Delivery:

Copper busbars are usually packed with plastic film and then put into small 5 layer corrugated carton.

For big quantity, the cartons will be packed on pallet to invoice the detroy in delivery.

Copper Busbar|Battery Busbar|Customized Bus BarCopper Busbar|Battery Busbar|Customized Bus Bar

Delivery: We can arrange delivery by sea, by air or courier for customer.