Insulated Flexible Busbar, Hybrid Battery Busbar

Flexible busbars are widely used in battery packs for electric vehicles (EVs), energy storage systems, and other applications. Compared to rigid busbars, they offer superior anti-vibration performance and a longer service life in dynamic power systems. For inquiries, contact us at [email protected].

  • Model: Cutomized Size
  • MOQ (negotiatable): 100pcs
  • Products From: Flexible Busbar

Flexible busbars are made from T2 copper foil, containing 99.9% pure copper. This high copper content ensures excellent electrical conductivity with minimal impurities. Laminated copper busbars provide a larger current-carrying surface area, enhancing their efficiency in power distribution.

The surface of flexible busbars can be left bare or plated to prevent oxidation and the formation of patina. Clean, burr-free holes are designed to ensure optimal contact between the bolts and the busbars, improving connection reliability.

Flexible busbars are highly adaptable and can be bent by hand, making them easy to install and ensuring a precise fit with various equipment. They also offer superior anti-vibration properties, making them ideal for applications in moving vehicles.

We offer customized flexible copper busbars for batteries, energy storage systems, and electric vehicles, tailored to meet specific industry requirements.

Details

Copper Busbar|Aluminum Busbar|Custom BusBar

 Feature

Products can be made according drawing and customer design. Any requirements can be sent by email and indicated on drawing. Our enginner will do best to meet your needs.

Copper Content

99.9%     



Conductivity

> 100 IACS



Copper Foil Thickness

• 0.1mm  • 0.2mm  • 0.5mm  • Other



Copper Braid Width

• 10mm   • 20mm   • 30mm   • Other



Plating Options

• Tin plating • Nickle plating • Sliver plating



Insulation Options

• Heat shrink tube   • PVC dipping coat  • expoy powder



End Shape

• Semicircle         • Round Corner      • Square Corner


Advantage

1. Improve equiments properity.

Copper busbar can reduce the resistance and lower power cosumption. Copper busbar is capable of steady current carrying capacity and voltage-sharing.

2. Easy to install, examine and maintain.

Copper busbar can be installed with simple tools. Anyone can use it with bolt, nut and screwdriver. The workers examine the property with tester.

3. Reduce Cost

Copper Busbar increase the serve-life of machines and equipments. Good quality T2 copper material can lower the temperature raise and loss of equipement parts.

Application

We are specialized in copper and aluminum busbar that is applied in battery, energy storage system & electric vehicle. 

Electric vehicles like Hybrid battery car, electric golf cart, electric logistic vehicle, electric bus, high-speed rail, train, electric forklift etc.

We supply directly to many battery pack companies and energy storage companies like solar energy household storage projects in UK, America, Australia etc, offering solutions for their battery connecting. They use both flexible and solid copper bus bar to meet different design and application requirements.


 Copper Busbar|Battery Busbar|Customized Bus Bar

  

Paired Insulated Cover

We suggest to buy copper busbar with covers together. Busbar Covers can also be customized.

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Spec:

Material: T2 Copper
Plating:Nickle /Tin/ Silver
MOQ:100pcs
Unit Price:inquiry with quantity and we will inform.
Bulk Production Mould:Available
Daily Output:
1000pcs
Normal Order Lead Time:7-10days


Packing & Delivery:

Copper busbars are usually packed with plastic film and then put into small 5 layer corrugated carton.

For big quantity, the cartons will be packed on pallet to invoice the detroy in delivery.

Copper Busbar|Battery Busbar|Customized Bus BarCopper Busbar|Battery Busbar|Customized Bus Bar

Delivery: We can arrange delivery by sea, by air or courier for customer.